AODE Electric Vehicles Testing Chiller Heater (High-Low Temp Integrated Unit) for More Accurate and Efficient Testing

Pain point

Before new energy products enter mass production or are delivered to the market, they typically need to undergo extensive environmental adaptability testing. Among these, high-temperature, low-temperature, and thermal cycling tests are especially critical. The operating performance of components such as powertrains, controllers, battery packs, fuel cells, motors, IGBTs, as well as certain aerospace components and kerosene pipelines, under different temperature conditions directly affects their safety, reliability, and service life.

These testing tasks place demanding requirements on equipment. On the one hand, test objects vary widely, and different components require different temperature ranges, heating and cooling rates, and control methods. On the other hand, some testing programs require a high degree of data consistency. Once temperature control is not precise enough, the results may become unreliable and affect the basis for evaluation. This not only extends the testing cycle, but also increases manual operation and maintenance costs, limiting the overall efficiency of the testing process.

Solution (Select equipment)

To meet the practical needs of the new energy industry in high-low temperature testing and aging tests, Aode has launched its New Energy High-Low Temperature Integrated Testing Unit. Rather than requiring companies to adapt their testing process to the equipment, Aode adjusts equipment parameters based on different testing scenarios, such as battery packs, aerospace components, and kerosene pipelines, as well as specific requirements including high-low temperature testing and aging tests, so the system can fully match each customer’s application needs.

The unit offers temperature control across a wide range, from -110°C to 200°C, making it suitable for various test conditions, from low-temperature shock to high-temperature aging. This provides a stable and unified temperature control platform for different types of components.

Temperature accuracy can be maintained within ±0.2–1°C. The system also supports cascade temperature control and step temperature control, making heating, cooling, and constant-temperature stages more targeted and reducing test errors caused by uneven temperature changes or delayed control response. In addition, the system allows adjustable and controllable pressure, flow, and temperature parameters. When handling different test objects, operating conditions can be fine-tuned according to actual requirements, which greatly simplifies the testing process and reduces the difficulty of manual operation and maintenance.

Effect

The adoption of Aode’s New Energy High-Low Temperature Integrated Testing Unit breaks through the limitations of traditional testing equipment and brings a comprehensive upgrade to enterprise testing operations. It is not only suitable for testing new energy components, but can also meet the needs of multiple fields such as aerospace components and kerosene pipelines. This helps companies expand their testing capabilities, strengthen their core market competitiveness, and inject stronger momentum into the high-quality development of the new energy industry.